Lightweight Marble Honeycomb Panel

Marble stone aluminum honeycomb composite panel for exterior wall panels
Numerous advantags of stone honeycomb panel:

1.Stone Panels weigh 80% less than solid stone ;

2.Impact strength more than 60 times greater than 3cm granite ;

3.Nearly unlimited choice of marble, granite and limestone;

4.Polished, honed, flamed, bush-hammered, or sandblasted finishes available;

5.Tested to over 400PSF wind load capacity ;

6.Fully tested for acid freeze-thaw and seismic racking ;

7.Our process and light weight allow ease of color blending and matching ;

8.The flexibility of the panel makes it the number one choice for seismic conditions ;

9.Variety of uses including exterior and interior wall panels, siding, soffits and elevator cab cladding ;

10.Can be made into prefabricated wall panels or quickly and easily field installed ;

11.Hight flexural strength allows larger size panels and high wind load capacities ;

12.Increases building exterior explosion resistance.

HONGZAN production lines & Capacity:

Aluminum honeycomb panels	500,000 sqm annually
Aluminum honeycomb core &corrugated core	4.5 million sqm annually
Stone (marble,granite) & Ceramic honeycomb panel	80,000 sqm annually
FRP honeycomb panel	100,000 sqm annually
Rock wool Sandwich panel	100,000 sqm annually
Solid aluminum sheet	300,0000 sqm annually

Product Description

1. Product Introduction

Basic Information:
Hongzan Stone Honeycomb Panel is a kind of high-tech products with natural granite and marble/granite or other stones and aluminum honeycomb panel. The panel remains the beauty of natural stone material and overcomes disadvantages of heavy, easy to break and brittleness of natural stone material. The outstanding advantages of stone honeycomb panel are low weight with strong strength, intensity, smoothness, sound and heat insulation and fire resistance, etc. HongZan cuts the thickness of stone slab is only about 3-10mm.

The stone honeycomb panel can be manufactured based on your specifications for a various applications, such as wall cladding (exterior & interior), bathroom and cleanroom, flooring, partition, elevator, door, counter top and other furniture boards, etc.

Specification:

*Marble Honeycomb Panel

Regular Size	Marble slab thickness: 3/5/8/10mm
	Marble honeycomb panel size: 600*600/600*800/2440*1220*20mm
Max. Size	Marble slab thickness: 30mm
	Marble honeycomb panel size: 2440*1800*30mm
Regular Surface Treatment	Brushed, polished, chiselled, honed, grooved, rubbing, etc.
Bending	Yes (customized)
Applications	Wall cladding(exterior & interior), ceiling, partitions, furniture board, elevator decoration, flooring, bathroom, etc.
Customerization(MTM)	Yes (color, surface texture, size, shape, pattern, etc.)

*Granite Honeycomb Panel

Regular Size	Granite slab thickness: 5/8/10mm
	Granite honeycomb panel size: 600*600/600*800/2440*1220*20mm
Max. Size	Granite slab thickness: 10mm
	Granite honeycomb panel size: 1500*1200*30mm
Regular Surface Treatment	Brushed, polished, chiselled, honed, grooved, rough-rubbing, etc.
Bending	Yes (customized)
Applications	Wall cladding(exterior & interior), ceiling, partitions, furniture board, elevator decoration, flooring, bathroom, table, etc.
Customerization(MTM)	Yes (color, surface texture, size, shape, pattern, etc.)

Suggestion:
1. For interior wall : 15/20mm (stone: 5mm); mostly use marble & travertine; surface treatment: polished/matt surface
2. For exterior wall:25/28/30mm (stone:8mm); mostly use granite & marble with dark color; surface treatment: polished/matt surface for marble

Hongzan Standard Installing System for Stone Honeycomb Panel (customized installation systems are available):


2. Technical Data

*Executive standard for stone honeycomb panel: China Industry Standard

Items		Technical requirements
		W	N
Contamination resistance		No visible residual contamination
Falling ball impact resistance		No glue-off or damage
Soft heavy object impact resistance		No glue-off or damage
Flatwise compressive strength/Mpa		≥0.8	≥0.6
Flatwise compressive elastic modulus/Mpa		≥30	≥25
Flatwise shear compressive/Mpa		≥0.5	≥0.4
Flatwise shear compressive/Mpa		≥4.0	≥3.0
Climbing drum peel strength (N.mm/mm)	Average value	≥50	≥40
	Minimum value	≥40	≥30
Flatwise tensile adhesive strength Mpa	Average value	≥1.0	≥0.6
	Minimum value	≥0.6	≥0.4
Flexural strength(standard value) Mpa	Granite	≥8.0	-
	Sandstone,Marble,Limestone	≥4.0
Flexural rigidity (N.mm2)	Aluminum honeycomb panel	≥1.0 x 109	≥1.0 x 108
	Steel honeycomb panel	≥1.0 x 109
	FRP honeycomb panel	≥1.5 x 108
Shearing rigidity/N		≥1.0 x 105	≥1.0 x 104
Hot water resistance	Appearance	No abnormalities	-
	Average decrease percentage of flatwise adhesive strength (%)	≤ 15
Temperature different resistance	Appearance	No abnormalities
	Average decrease percentage of bending strength (%)	≤ 20
Anti-freezing	Appearance	No abnormalities
	Average decrease percentage of flatwise adhesive strength (%)	≤ 15
Note: The width of the sample in flexural test is 100mm.

*Comparison of Stone Honeycomb Panel and Traditional Stone Slab

	Traditional stone Slab With Junction Piece	Stone Honeycomb Panels
			Weight comparison	30mm Total thickness	20mm Total thickness
15kg/m2 (weight)	75kg/m2 (weight)
Performance comparison	Unable to bend	Bendable(pressing 30mm bent not crack or broken)
			Installation	big expenditure	small expanditure
( >$50.00/m2 )	( <$16.00/m2 )
Safety Performance	Cracking in impact-resistant test	Only with punctate cracking
			Material availability (useful material output from one cubic)	28-38m2	80-100m2
Maximum size	≤ 600 x 600	up to 1600 x 3200

The Function Of Stone Honeycomb Panel

Weigt :	15.5(kg/m2)
Specific weight:	0.775(t/m³)
Sound insulation quantity(Weight)	(note:calculate on the basis of testing result of 12mm-thick plate)
Adhesive	astronautic series epoxy resin (used between -40ºC to 100ºC for long term)
Adhesive atength
Shear Strength	Room temperature	≥25MPa
	100ºC	≥15MPa
Sheet-core peeling strength	20ºC	≥20N/cm
Honeycomb core adhesive strenght
Node	Room temperature	>13 N/cm
	100ºC	>8 N/cm
Shear strenght room temperature	20ºC	≥0.44 MPa
Wind presngth room temperature	The measurement of the tested composite panel is 100mm*1500mm*20mm, and the tested wind pressure is 3000 Pa, the result of the experiment: the wind pressure distortion performance can reach P3=3000 Pa

3. Application
Ultra-thin stone honeycomb panels can be used on wall cladding (exterior & interior), bathroom and cleanroom, flooring, partition, elevator decoration, door, counter top and other furniture boards, etc.

4. Package Details

Hongzan will use standard export packages--wooden crate which will largely protect the products well during land/sea/air/train transportation. Customized package requirements are available.

5. Project Show

Stone Honeycomb Panel can be widely used on bathroom's wall, floor, counter top, exterior or interior wall cladding, flooring, elevator, partition, furniture board, table, cabinet top, etc.

6. Certificates

Hongzan has obtained international recognized certificates and test reports for stone honeycomb panelrelated to Fire rate, sound insulation, and so on, E.G.:
1), ISO 9001:2008;
2), A class fire rate by Lloyd's ( Marine Association) ;
3), BS 476 ,475 by TUV PSD Singapore;
4), EN13501-1 by ITS;
5), ASTM by ITS.