5-axis Machining center and Bridge saw

Stone Factory MachinesStone Finishing, Profiling MachinesCNC Working Center

HELIOS Italy Italy

Usage: Granite, Marble, Limestone, Onyx, Quartzite, Sandstone, Travertine

Machinery Function Features

Helios Five is an extremely precise 5-axis machining center and bridge saw (6 axis with the lathe), with automatic tool change and magazine, that can be extended according to specific needs. The possible configurations make the machine suitable for the execution of important works, from roughing to finishing, with highly detailed results. The precision of the Helios Five allows to achieve the greatest part of the stone processes possible, such as small and large sculptures and statues, kitchen tops with profiling and edge polishing, drain boards and much more. This feature makes Helios Five unique in its category.

As a bridge saw, the machine can work with disks with diameters of up to 725 mm. Thanks to its imposing structure and the technology developed by Helios. Helios Five can process all types of cut with extreme precision (45° angled cuts, shaped cuts, arches cuts angled on both sides etc…)

Helios Five can have the Z stroke of 680, 1000 or 1200 mm and can be equipped with the interpolated lathe, thus increasing the executable machining in the stone sector.

Stainless steel structure: Thanks to the stainless steel structure, Helios Five is a sturdy machine, that preserves its quality over the time;

Precision and reliability: The use of recirculating ball screws and zero backlash gears makes the machine’s movements extremely precise, thus producing highly detailed works;

High frequency inverter: Thanks to the use of high frequency inverter, that provides only the necessary power for the mechanical efficiency, there are no wastes of energy, and the maximum energy saving is guaranteed;

Security doors: The security doors have got a manual sliding system with automatic machine stopping sensor in case of opening;

Laser marker: The device shows in advance the passage of the disk, indicating the correct position of the cut;

Aluminium rectified table: The aluminium rectified table guarantees the integrity of the table and a total resistance to the processes stress and to corrosion. The

calibration, performed directly by the machining center, ensures the perfect flatness of the support surface. The rectified table and the separated slats offer the

possibility to set the pieces easily;

Tilting table: The tilting table, with the Easy-load solution, ensures the loading of any type of slab with the minimal effort;

Automatic tool change and tools magazine: Helios Five with automatic tool change manages all the machining center functions. The magazine, containing several tools ensures the maximum versatility in the tools choice. Its capacity can be modified according to specific needs.

Software

Run-touch - Galaxy Stone software: Helios Five is managed by the Run-touch and Galaxy Stone software, that allow to use the machine like a bridge saw or a machining center;

Photoscan system: The Photoscan system, with the integrated Run-touch software, is the exclusive device that makes the cutting process very easy. The Photoscan is the scanning system of the slabs, as well as measurement device and template reader. Combined to the Helios bridge saws, It takes one picture of the slab and the cutting process can start easily without any further measurement. Among the other features, Helios PhotoScan can detect the position of a template on the slab and in a few simple steps, the cutting process can start;

Command consolle: The command consolle includes everything you need to control the machine: the touch screen display, the mouse, the keyboard, the command buttons, and the joystick. It is possible to use the machine remotely thanks to the portable consolle.

Technical Data

Parameters	Unit	Five	Five 1000	Five 1200
Standard voltage	Volt	400 V (3P + N + GND) 50/60 Hz	400 V (3P + N + GND) 50/60 Hz	400 V (3P + N + GND) 50/60 Hz
Y axis rapid speed	m/min	35	35	35
Tool-holder spindle motor power	kW	15	15	15
Total Power required	kW	25	25	25
Disk hole diameter	mm	95	95	95
Min. diameter of the blade	mm	400	400	400
Tool holder cone		ISO BT 40	ISO BT 40	ISO BT 40
Z axis stroke	mm	680	1000	1200
Max. diameter of the blade	mm	7250	7250	7250
W axis rotation	°	0° - 360°	0° - 360°	0° - 360°
Y axis stroke	mm	2250/3900	2250/3900	2250/3900
A axis rotating (degrees)	°	0° - 90°	0° - 90°	0° - 90°
Dimensions of the work table (length x width)	mm	3000 x 2000	3000 x 2000	3000 x 2000
X axis stroke	mm	3700	3700	3700
Z axis rapid speed	m/min	10	10	10
Max cutting depth	mm	230 (725 in disk)	230 (725 in disk)	230 (725 in disk)
Machine overall width	mm	4700/6300	4700/6300	4700/6300
Machine overall height	mm	3955	4697	4900
Machine overall length	mm	6700	6700	6700
X axis rapid speed	m/min	35	35	35
Tool-holder spindle rotation speed	rpm	0 - 7000	0 - 7000	0 - 7000