China Cerabeads Foundry Sand

Min Order : 1 Tons
Supplier Detail
Zhengzhou Haixu Abrasives Co.,Ltd
Established: Jul 14,1999
China China
Main Product:

fused alumina, silicon carbide , Ceramic Sand, tabular alumina, boron carbide, Foundry Sand

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Ms.Pan Chen
Tel: +86-371-60900389
Adr: Yaxing Time Square, South Songshan Road, Erqi District, Zhengzhou City, Henan Province, China.
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Product Description

Production Introduction:

China Cerabeads Foundry Sand

Ceramic sand (ceramsite sand)is an advanced substitute of quartz sand in the casting field. Ceramic sand is made from calcined bauxite with the main content of aluminum oxide processed by melting, blowing, sieving and blending. After melting calcined bauxite with 65-90% aluminum oxide in high-temperature electric arc melting device, the outflow of ceramic blown into fine particles. Then after cooling and sieving, the ceramic sand become finished particles with different size grade.

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Characters:

1. Low thermal expansion coefficient

2. High strength with good compressive strength and bending resistance ability and low broke rate.

3. spherical shape,good flow ability,easy to shakeout

4. smooth surface,compact structure

5. chemically neutral material

6. high temperature resistance,good refractoriness

7. Recycle up to 10 times,highly cost effective.

8. Save resin consumption with casting tech such as shell molding,Resin coated sand casting,Vacuum casting,etc.

Performance comparison of ceramic foundry sand, Chromite sand and Zircon Sand:

Index

ceramic foundry sand

Chromite sand

Zircon Sand

PH value

7.65

4.56

8.24

Bulk Density(g/cm3)

1.95-2.05

2.9-3.1

2.6-2.7

True density(g/cm3)

3.4

4.4-4.71

3.9-4.8

Shape

Spherical

Irregular

Irregular

Amount of binder

(Waterglass+CO2hardening)

3%----4%

7%----8%

7%---8%

Economic performance

Although higher price than chromite sand and silicon sand, the long term running cost is lower.

Less than ceramic sand

Expensive cost

TYPICAL CHEMICAL ANALYSIS

AL2O3

70-75%

SiO2

8-20%

Fe2O3

≤3%

TiO2

≤3.5%

CaO

≤0.45%

MgO

≤0.35%

K2O

≤0.33%

Na2O

≤0.08%

TYPICAL PHYSICAL PROPERTIES

Refractoriness

≥1800 ℃

Specific gravity:

3.4g/cm3

Bulk density(LPD):

1.95-2.05 g/cm3

Color:

black brown

Grit shape:

spherical Ball

Thermal expansion coefficient

6x10-6 /℃(20-1000℃)

Thermal conductivity

0.698W/M.K(1200℃)

Thermal expansion ratio

0.13%

Angularity

≤1.1

Available sizes

AFS15-20,AFS 15-25,AFS25-35,AFS25-30,AFS30-35,AFS35-40,AFS40-45,AFS45-50,AFS40-50,AFS50-55,AFS55-60,AFS60-65,AFS60-70,AFS70-80,AFS95-110 Customized sizes are available upon request

Applications:

1. Shell molding

2. Precision Casting

3. Lost foam casting

4. Heavy steel casting

5. Resin coated sand casting

6. Vacuum casting

7. Investment casting

How to choose proper grain size for your work:

Applications

Grit Size

AFS SIZE

Foundry sand for Lost foam

8-15#(10#)10-20#,20-30#

AFS25-35

Filler sand

30#

No bake sand including furan resin /alkaline-phenolic resin molding and core making/ Pep set /Sodium-silicate bonded sand

30-50#,40-70#,50-70#,70-140#

AFS35-45,AFS25-35,AFS45-55,

AFS55-65,AFS60-70,AFS70-80

Shell molding, resin coated sand casting

50-100#,70-140#,100-200#

AFS55-65,AFS60-70,AFS70-80,

AFS95-110

Lost foam casting coating

140-270#,-200#

Molding sand alcohol-based coating

-200#

3D printing, precision casting, investment casting

-140#

Casting effect:

_20200413101356162.jpg

Package:

ceramic sand package1

FAQ:

Q: Are you a trading company or manufacturer?

A: We are a factory.

Q: How long is your delivery time?

A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.

Q: Do you provide samples ? is it free or extra?

A: Yes, we could offer the sample for free charge but do not pay the cost of freight.

Q: What are your terms of payment?

A: Payment<=1000USD, 100% in advance. Payment>=1000USD, 30% T/T in advance ,balance before shipment.

Q: Which region is your main market?

A: We have many customers from South Korea, Japan, Russia, North America. Most of those clients cooperated with us for more than 10years.

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